Nowadays, most factories have good quality control. However, there are still many ways to solve the problem.
No matter how many times the factory checks, there will be occasional mistakes.
You should always check your products with acuity to ensure that they have the highest quality.
We have prepared a detailed list of events. This will enable you to detect any faults.
The last thing you want to do is leave behind a batch of serious lanyard. In the long run, this will affect your entire business operation and reputation.
You need to pay attention to many things. These useful tips can help you better prevent imperfections.
Common quality problems
In the following paragraphs, we will focus on some of the most common quality problems and their causes.
Unless an order is sent back to the manufacturer, you can do little if there is a mistake. However, understanding the problems and their causes will help you deal with complaints.
In addition, mastering this knowledge will make violating factories believe you know what you are talking about. This will make them more inclined to not repeat the same mistakes two times.
We like to think that Lanyard factories operate in an honest way rather than Jerry building. Nevertheless, there are always some people who choose to use low quality materials and practices to rip off customers.
The following are the most common quality problems.
This is the main body of the lanyard; it is the foundation for printing.
If the material is not suitable for the design or printing method you choose, the quality will be below the standard.
In addition, if the strap is not correct, it will be lost, which will damage the life of the product.
Sometimes factories that use bad methods will try to save materials by making them too thin. This will cause the lanyard to sit poorly on the wearer. If the design is double-sided, it may also lead to printing problems.
Be sure to ask the factory about the way to make the strap. In addition, check other customers' comments to see if they have had any belt quality problems in the past.
Even before printing, the bad watch will affect the appearance.
Sometimes you get a printed lanyard that looks good at first, but soon the paint starts to peel off.
Obviously, if this happens, it will seriously affect your business. If you take the lanyard as a souvenir in your activity, it's particularly bad.
The most common causes of this are incorrect materials used in factories, improper curing of printed matter or the use of inferior dielectric pastes.
The transparent dielectric paste layer is applied to the lanyard before printing. This helps to design visibility on the lanyard. If the print is off, use inferior paste.
If the material made from the lanyard is not suitable for printing, the coating will not be properly bonded.
The most common problem so far, however, is that factories do not properly solidify their printed matter.
Therefore, we mean to run the printing cable through a hot press at a temperature high enough to last the right time.
Usually, this form of printing will produce excellent photo quality. Nevertheless, there are still some noteworthy problems in the printing of sublimation.
Some problems boil down to engineers' design errors. Others blame machine errors.
The main problems that need to be paid attention to are the bad location of the design, double shadows and material dyeing.
You can easily see if the logo is incorrect. The center will be closed or the characters and images will be poorly spaced.
Ghosting is obvious because it doubles cloth in cloth and produces shadow effect. This will make your letters and logo difficult to identify.
Dyeing on materials usually occurs on lighter material of lanyard. You will see this clearly because light materials will have different hue.
You spend your time designing perfect lanyard. You have completely chosen your color so that they can display your brand in the best light. Then, when you receive orders, the colors are different shadows.
Sometimes a bad factory may not print the exact color and use the color that they think is close. Don't put up with it, because the wrong color will leave a bad impression on your company.
Sometimes in Dye Sublimation, they choose the wrong shadow from the Pantone diagram. Hang the lanyard again on the chart to see if it matches.
Color is a very important part of the design, which can change the overall image of the lanyard.
Ensure that the final design is correctly verified before printing.
Sewing problems occur when factories connect fasteners. Poor stitching leads to short rope.
Lazy work will produce loose stitches, which will not stand the test of time.
Another stitching problem will occur when the factory is stitched. There should be enough unprinted fabric so that no part of your design is damaged during stitching.
Make sure you discuss their sewing process with the factory to ensure that you get the best structure of the lanyard.
This is one of the last stages, and it would be a disgrace if the factory managed to do anything but sew.
The final stage is the packaging stage. If the box is packed too tightly without proper precautions, your rope will wrinkle and crease.
Contact your rope hanging supplier to discuss their packaging and how they prevent wrinkled ropes from reaching your door.
The main points outlined in this article will ensure that you only accept the highest quality merchandise. If you find any of these faults, please do not hesitate to send the order again.